Dell 5330 Service Manual

Dell 5330dn Service Manual31 Aug 2008

Precautions1-4Service Manual1.2.5 Disregarding this warning may cause bodily injury(1) Be careful with the high temperature part. The fuser unit work

ExplodedView and Parts list5-2Service ManualThumbnail5.1 Main 5.2 Housing_Cover5.3 Top Cover5.4 Rear Cover5.5 Cover MP 5.6 Knock-Up MP5.7 Frame15.8 Fr

ExplodedView and Parts list5-3Service ManualThumbnail5.21 Expander 5.22 Main_HCF5.23 HOU-L_HCF15.24 HOU-L_HCF25.25 HOU-L_HCF35.26 LIFT_L_HCF5.27 LIFT_

ExplodedView and Parts list5-4Service Manual5.1 Main0788-18-28-38-499-19-29-35132425262734342121-121-221-322232020-120-220-327123410116121415161718192

ExplodedView and Parts list5-5Service ManualMain Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Service

ExplodedView and Parts list5-6Service ManualDrawer# 0)*_code Description Q’ty Service Remark2627 JC96-04003C ELA HOU-SMPS_V1 1 SA27-1 JC63-01133A SHIE

ExplodedView and Parts list5-7Service Manual5.2 Housing_Cover1203451-11-22-12-21-32-31-3

ExplodedView and Parts list5-8Service ManualHousing_Cover Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’t

ExplodedView and Parts list5-9Service Manual5.3 Top Cover01716121314151819265412978910113282425202122232627

ExplodedView and Parts list5-10Service ManualTop Cover Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty S

ExplodedView and Parts list5-11Service Manual5.4 Rear Cover012117109813245613141516171819

Precautions1-5Service Manual1.3 ESD PrecautionsCertain semiconductor devices can be easily damaged by static electricity. Such components are commonly

ExplodedView and Parts list5-12Service ManualRear Cover Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-13Service Manual5.5 Cover MP012

ExplodedView and Parts list5-14Service ManualCover MP Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Se

ExplodedView and Parts list5-15Service Manual5.6 Knock-Up MP04321567

ExplodedView and Parts list5-16Service ManualKnock-Up MP Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-17Service Manual5.7 Frame18301033120910153362277638120520478102214040110100104922582303273104188684232117658895479109917

ExplodedView and Parts list5-18Service Manual5.8 Frame21160115115-1115-2115-3115-4115-5115-7115-6115-8115-9115-10115-11115-12115-13115-145637210111341

ExplodedView and Parts list5-19Service ManualFrame Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Servi

ExplodedView and Parts list5-20Service ManualFrame Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Servi

ExplodedView and Parts list5-21Service ManualFrame Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Servi

Product spec and feature2-1Service Manual2.1 Product Specifications2.1.1 Product Overview2. Product spec and featureConceptLow CPP & High Performan

ExplodedView and Parts list5-22Service ManualDrawer# 0)*_code Description Q’ty Service Remark112-5 JC61-70965A SPRING ETC-EMPTY 1 SA112-6 0604-001095

ExplodedView and Parts list5-23Service ManualFrame Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Servi

ExplodedView and Parts list5-24Service Manual5.9 Exit Solenoid0Refer to 5.1-5121035126478911

ExplodedView and Parts list5-25Service ManualExit Solenoid Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’

ExplodedView and Parts list5-26Service Manual5.10 DEVE Motor0Refer to 5.1-1212345678910

ExplodedView and Parts list5-27Service ManualDEVE Motor Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-28Service Manual5.11 Main Motor0Refer to 5.1-13211410111312158975643

ExplodedView and Parts list5-29Service ManualMain Motor Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-30Service Manual5.12 Idle Gear Unit0Refer to 5.7-1091234567

ExplodedView and Parts list5-31Service ManualIdle Gear Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q

Product spec and feature2-2Service Manual2.1.2.2 Controller & S/WItem DellTM 5330dnProcessor 500MHzMemory Std. 256MBMax. 768MB * Using 2-slot Dim

ExplodedView and Parts list5-32Service Manual5.13 Feed Unit0Refer to 5.7-10411-11-21-342365

ExplodedView and Parts list5-33Service ManualFeed Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty S

ExplodedView and Parts list5-34Service Manual5.14 Feed Unit 3X50Refer to 5.7-10139256817410

ExplodedView and Parts list5-35Service ManualFeed Unit 3X5 Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’

ExplodedView and Parts list5-36Service Manual5.15 LSU Frame0Refer to 5.7-103132541

ExplodedView and Parts list5-37Service ManualLSU Frame Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty S

ExplodedView and Parts list5-38Service Manual5.16 REGI0Refer to 5.7-10210916155647321131411128

ExplodedView and Parts list5-39Service ManualREGI Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Servic

ExplodedView and Parts list5-40Service Manual5.17 Fuser Unit01-21-201-221-131-101-311-31-61-91-241-41-234-73-53-23-43-31-281-291-111-141-301-51-151-17

ExplodedView and Parts list5-41Service ManualFuser Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

Product spec and feature2-3Service ManualItem DellTM 5330dnInterfaceSerial - N/AParallel - IEEE 1284USB - Hi-Speed USB 2.0USB Host - Hi-Speed USB 2.0(

ExplodedView and Parts list5-42Service ManualFuser Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-43Service ManualDrawer# 0)*_code Description Q’ty Service Remark5 JC97-03216A MEA UNIT-EXIT F_UP 1 SNA4-1 6044-000125 RIN

ExplodedView and Parts list5-44Service Manual5.18 Duplex Unit012231938210111792627186171514164522252428

ExplodedView and Parts list5-45Service ManualDuplex Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-46Service Manual5.19 Cassette Unit02430252320151918223114351292116133817152726353436382823463332791083711121

ExplodedView and Parts list5-47Service ManualCassette Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’

ExplodedView and Parts list5-48Service Manual5.20 SCF Unit310393327342324281958372268268363055124125562941841111222021403291417154365103713

ExplodedView and Parts list5-49Service ManualSCF Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Se

ExplodedView and Parts list5-50Service ManualSCF Unit Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Se

ExplodedView and Parts list5-51Service Manual5.21 Expander1890117218-118-218-318-918-418-618-418-518-82-52-69042-1232-11913149012-13-42-13-52-13-19012

Product spec and feature2-4Service ManualItem DellTM 5330dnSensing - Paper empty sensor, Paper Size SensorOptional Cassette TrayOptionalCapacity - 520

ExplodedView and Parts list5-52Service ManualExpander Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Se

ExplodedView and Parts list5-53Service ManualDrawer# 0)*_code Description Q’ty Service Remark5-1 MAS-10002A ASS'Y-BRKT SOLENOID 1 SNA5-2 JC33-00

ExplodedView and Parts list5-54Service ManualExpander Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Se

ExplodedView and Parts list5-55Service Manual5.22 Main_HCF010976514111131283141542

ExplodedView and Parts list5-56Service ManualMain_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty Se

ExplodedView and Parts list5-57Service Manual5.23 HOU-L_HCF10151312101011984328151514766551

ExplodedView and Parts list5-58Service ManualHOU-L_HCF1 Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-59Service Manual5.24 HOU-L_HCF202381324253211188765410911811128111091922218151716201814

ExplodedView and Parts list5-60Service ManualHOU-L_HCF2 Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-61Service Manual5.25 HOU-L_HCF3076532328221342127222019181716262514151124102498

Product spec and feature2-5Service Manual2.1.2.4 ConsumablesItem DellTM 5330dnDeveloper Black Standard: Average Cartridge Yield 10K standard pages. Hi

ExplodedView and Parts list5-62Service ManualHOU-L_HCF3 Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-63Service Manual5.26 LIFT_L_HCF0761481312111415591032

ExplodedView and Parts list5-64Service ManualLIFT_L_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-65Service Manual5.27 LIFT_R_HCF03119678342351312

ExplodedView and Parts list5-66Service ManualLIFT_R_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-67Service Manual5.28 ASSETTE_HCF01213158691101171332514

ExplodedView and Parts list5-68Service ManualASSETTE_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-69Service Manual5.29 DOOR FRONT_HCF09131022928302527867542431321819161512231713112014212216

ExplodedView and Parts list5-70Service ManualDOOR FRONT_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q

ExplodedView and Parts list5-71Service Manual5.30 HOU-UPPER_HCF0561432

Product spec and feature2-6Service Manual2.1.2.7 Packing & AccessoryItem DellTM 5330dnIn-Box - • Dell Review and Fixed Driver Install CD-ROM Powe

ExplodedView and Parts list5-72Service ManualHOU-UPPER_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’

ExplodedView and Parts list5-73Service Manual5.31 PICKUP_HCF0215216210981112131461718172624102325222120192126

ExplodedView and Parts list5-74Service ManualPICKUP_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

ExplodedView and Parts list5-75Service Manual5.32 DRIVE_HCF0132

ExplodedView and Parts list5-76Service ManualDRIVE_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty S

ExplodedView and Parts list5-77Service Manual5.33 SUB-DRIVE_HCF084271635

ExplodedView and Parts list5-78Service ManualSUB-DRIVE_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’

ExplodedView and Parts list5-79Service Manual5.34 CLUTCH_HCF 05108617694329

ExplodedView and Parts list5-80Service ManualCLUTCH_HCF Parts ListSA : SERVICEAVAILABLE, SNA : SERVICE not AVAILABLEDrawer# 0)*_code Description Q’ty

System Diagram6-1Service Manual6. System Diagram6.1 Block DiagramSataBridgeSataBridgeDDRControllerDDRControllerUART 2IICUART 2IICPCI x32bitPCI x32bit

Product spec and feature2-7Service Manual2.1.2.9 OthersItem DellTM 5330dnPerformance Speed Be equal or better than LX T644Resolution Be equal or bette

System Diagram6-2Service Manual2 1 1 24VS1 2 2 24VS4 3 3 DGND3 4 4 DGND6 5 5 DGND56 65V8 7 7 nMAIN_MOT_ON7 8 8 MAIN_MOT_READY10 9 9 MAIN_MOT_CLK910 10

Reference Information7-1Service Manual7. Reference Information This chapter contains the tools list, list of abbreviations used in this manual, and a

Reference Information7-2Service Manual7.2 Acronyms and AbbreviationsThe table below explains abbreviations used in this service manual.The contents of

Reference Information7-3Service ManualIC integrated circuit IDE Intelligent Drive electronics or Imbedded Drive Electronics IEEE Institute of Elect

Reference Information7-4Service Manual7.3 Select a location for the printer• Leave enough room to open the printer trays, covers, and allow for proper

Reference Information7-5Service Manual7.4 The Sample Pattern for the TestThe sample pattern shown in below is the standard pattern used in the factory

Reference Information7-6Service Manual7.5 Installing Accessories7.5.1 Precautions When Installing Printer AccessoriesNever remove the control board co

Reference Information7-7Service Manual4. Locate the extra DIMM slot and align the notch on the DIMM with the groove at the DIMM slot, holding the DIM

Reference Information7-8Service Manual7.5.2.1 Activating the added memory in the printer propertiesAfter installing the memory DIMM, you need to selec

Reference Information7-9Service Manual7.5.3 Installing USB Font CardUSB font cards can be used to permanently store additional Fonts and forms. This c

Product spec and feature2-8Service Manual2.2 System OverviewThis chapter describes the functions and operating principles of the main components.2.2.1

Reference Information7-10Service Manual7.5.4 Installing Optional TrayYou can increase the paper handling capacity of your printer by installing option

Reference Information7-11Service ManualWhen you print a document on paper loaded in the optional tray, you must configure the properties of the printer

Reference Information7-12Service ManualTo set the tray in the printer properties of the PostScript printer driver.1. Click the Widows Start button.2.

Reference Information7-13Service Manual7.5.5 Installing High Capacity FeederTo increase the paper handling capacity of your printer, install a High Ca

Reference Information7-14Service ManualWhen you print a document on paper loaded in the High Capacity Feeder, you must configure the properties of the

Reference Information7-15Service ManualTo set the tray in the printer properties of the PostScript printer driver.1. Click the Widows Start button.2.

Reference Information7-16Service Manual7.5.6 Using the Hard DiskInstalling the hard disk allows the data from your computer to be sent to the printer’

Reference Information7-17Service Manual7.5.6.2 Setting the Hard Disk in the Printer PropertiesAfter installing the hard disk, you need to select it in

Reference Information7-18Service Manual7.5.6.3 Printing with the Optional Hard DiskAfter installing the optional hard disk, you can use the advanced p

Reference Information7-19Service ManualStoring a jobYou can store jobs in the installed hard disk.1. Open the file you want to store.2. Select Print fr

Information in this document is subject to change without notice. 2008 Dell Inc. All rights reserved. Reproduction in any manner whatsoever without th

Product spec and feature2-9Service Manual2.2.1.2 Rear Viewpower switchrear coverduplex unitpower receptacleparallel portUSB portnetwork port

Reference Information7-20Service ManualPrinting using the form filesYou can store up to 10 form files in the hard disk and have them printed with your d

Reference Information7-21Service Manual7.5.7 Installing an Output ExpanderTo increase the paper output capacity of your printer, install an Output Exp

Reference Information7-22Service Manual6. Locate the slots on the Output Expander where the stacker will be inserted. 7. Align the stacker, as shown

Reference Information7-23Service ManualTo access the properties of the printer driver: 1. Click the Windows Start button.2. For Windows NT 4.0/2000,

Reference Information7-24Service ManualTo set the tray in the printer properties of the PostScript printer driver.1. Click the Widows Start button.2.

Product spec and feature2-10Service Manual2.2.1.3 OPE Paneldisplaynavigation zonecommand zoneButton: Discription:4-way Scroll, increasing or decreasin

Product spec and feature2-11Service Manual2.2.1.3.1 Dell 5330dn Mono Laser Printer Menu Function1.Paper SetupPaper Size/TypeCustom SetupDefault Source

Product spec and feature2-12Service Manual Menu Map (User Mode)Ist level 2nd Level 3rd level 4th level 5th levelPaper Setup Paper Size/Type MPF Si

Product spec and feature2-13Service ManualPaper Setup (continue..)Bin Setup (Shown when Bin installs)Link √ De-LinkReports Menu MapConfiguration Demo p

Product spec and feature2-14Service ManualSettings (continue..)Finishing (continue..)Duplex Off√ Long Edge Short EdgeDuplex Margin Top Margin [0.0-10

Product spec and feature2-15Service ManualWireless (continue..)Netware Activate On√ OffFrame Type Auto√ 802.2 802.3 Ethernet II SNAPAppleTalk Activate

Product spec and feature2-16Service ManualEmulation (continue..)Setup (continue..)PCL (continue..)Symbol (continue..)WINBALTSYMBOLWINGDINGLEGALISO4ISO

Product spec and feature2-17Service Manual1. Press Menu ( ).2. Press Scroll ( to ) to highlight the desired setting and press Select ( ).3. If the se

Product spec and feature2-18Service Manual2.2.1.3.4 Power Save ModeThe Power Save mode allows your printer to reduce power consumption when it is not

Contents1. Precautions 1.1 Safety Warning •••••••••••••••••••••••••••••••••••••••••••••••••••••••1-1 1.2 Caution for safety ••••••••••••••••••••••

Product spec and feature2-19Service Manual2.2.2 System Layout Dell 5330dn is consisted of the Engine parts and F/W, and said engine parts is consisted

Product spec and feature2-20Service Manual2.2.2.1 FeedingIt is consists of a basic cassette, an MP tray for supplying different types of media : envel

Product spec and feature2-21Service Manual2.2.2.2 TransferIt consists of a PTL (Pre-transfer Lamp) and a transfer roller. A PTL sheds light on an OPC

Product spec and feature2-22Service Manual2.2.2.6 Print CartridgeBy using the electronic photo process, it creates a visual image. In the print cartri

Product spec and feature2-23Service Manual2.2.3 Engine H/W Specifications2.2.3.1 Dell 5330dn (PCL) Main BoardThe Engine Board and the Controller Board

Product spec and feature2-24Service ManualPaper Empty SensingThe Paper empty sensor (Photo Interruptor) on the engine board informs the state of paper

Product spec and feature2-25Service Manual2.2.3.2 SMPS & HVPS board The SMPS supplies DC Power to the System.It takes 110V/220V and outputs the +5

Product spec and feature2-26Service Manual • Fuser Voltage □ Input Voltage : 24 V DC ± 15% □ Output Voltage : 0V ~ 1KV DC ± 3% □ Output

Product spec and feature2-27Service Manual • Length of Power Cord : 1830±50mm • Power Switch : Use • Feature □ Insulating Resistance : 100໱ or

Product spec and feature2-28Service Manual2.2.4 Engine F/W1) FeedingIf feeding from a cassette, the drive of the pickup roller is controlled by contr

Continued 4.1.1 Tech mode •••••••••••••••••••••••••••••••••••••••••••••••••••••••4-1 4.1.2 Paper Path ••••••••••••••••••••••••••••••••••••

Product spec and feature2-29Service Manual3) TransferThe charging voltage, developing voltage and the transfer voltage are controlled by PWM (Pulse Wi

Disassembly and Reassembly3-1Service ManualWhen you disassemble and reassemble components, you must use extreme caution. The close proximity of cables

Disassembly and Reassembly3-2Service Manual3.2 General Disassembly The description of disassembly in this chapter is listed according to the disasse

Disassembly and Reassembly3-3Service Manual Disassembly Map CassetteNo.1Toner CartridgeNo.2Transfer rollerNo.3Pick up rollerNo.4Duplex UnitNo.5Rear

Disassembly and Reassembly3-4Service Manual1. Remove the Cassette Unit2. Open the Cover-Open and remove the Toner cartridge.3. Remove the CAP-TR at le

Disassembly and Reassembly3-5Service Manual4. Remove the Pick_up roller.5. Remove the DUPLEX unit. 6. Open the COVER-REAR. Remove the COVER-REAR after

Disassembly and Reassembly3-6Service Manual7. Pull the Locker of the Fuser unit to the direction of arrow. 8. Take out the Fuser unit.NoteIf replacing

Disassembly and Reassembly3-7Service Manual9. To remove the COVER-SIDE (left/right), remove the 4 screws on rear side.10. Remove the COVER-SIDE LEFT.1

Disassembly and Reassembly3-8Service Manual7RUHPRYHWKH&29(5723¿UVWUHPRYHthe 2 screws.13. Open the COVER-TOP and unfasten the 2 screws

Disassembly and Reassembly3-9Service Manual15. Unplug the harness from the Main board.16. Pull the two hooks in both side and disassemble the Cover-To

Continued 5.19 Cassette Unit •••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-46 5.20 SCF Unit •••••••••••••••••••••••••••••••••••••••••••

Disassembly and Reassembly3-10Service Manual17. To remove the MP-Unit, open the COVER-MP. And dislodge the Cover-MPfrom Arm-MP(L/R). 18. Remove the Ar

Disassembly and Reassembly3-11Service ManualଖGGIf necessary, remove the Pick_up roller MP. (Life span: 150K)20. To remove the LSU-Unit, remove the

Disassembly and Reassembly3-12Service Manual22. Unplug the harness from the Main board. Remove the LSU unit.23. Remove the FPCPS(fuser press control

Disassembly and Reassembly3-13Service Manual25. Remove the 3 screws. And remove the Main Fan & SMPS Fan (DC-Fan).26. To remove the Main board,

Disassembly and Reassembly3-14Service Manual28. Remove the DEVE motor Ass’y after remove the 4 screws.29. Remove the clutch after remove the E-ring

Disassembly and Reassembly3-15Service Manual31. To remove SMPS board, turn upside and down the set. Remove the bar-cross bottom after remove the 2

Disassembly and Reassembly3-16Service Manual34. Remove the washer with any tool (ex. tweezers). And remove the duplex gear.35. Remove the 6 screws

Disassembly and Reassembly3-17Service Manual37. Lift the SMPS Ass’y up and unplug the harness.SMPS Ass’ySMPS Ass’y

Adjustment and Troubleshooting4-1Service Manual4. Adjustment and Troubleshooting4.1 Alignment and AdjustmentsThis chapter describes the main functions

Adjustment and Troubleshooting4-2Service Manual4.1.1.2 Tech menu mapIst level 2nd Level 3rd level 4th level 5th level 6th levelData Setup HDD Format

Continued 7.5.3 Installing USB Font Card •••••••••••••••••••••••••••••••••••••••7-9 7.5.4 Installing Optional Tray •••••••••••••••••••••••••

Adjustment and Troubleshooting4-3Service Manual4.1.2 Paper Path<Jam 0> <Jam 1> <Jam 2>

Adjustment and Troubleshooting4-4Service Manual<Jam Duplex 1> <Jam Duplex 0>• Simplex 1) A paper is fed from a cassette or MPF by a print

Adjustment and Troubleshooting4-5Service ManualTo avoid tearing the paper, pull the jammed paper out gently and slowly. Follow the steps below to clea

Adjustment and Troubleshooting4-6Service ManualPaper Feed Jam (optional trays)1. Pull optional tray open.2. Remove the jammed paper from the printer.

Adjustment and Troubleshooting4-7Service ManualAround the print cartridgeNote : The fuser area is hot. Take care when removing paper from the printer

Adjustment and Troubleshooting4-8Service ManualIn the Paper Exit Area1. Open and close the top cover. The paper is automatically ejected from the pri

Adjustment and Troubleshooting4-9Service ManualIn the Duplex Unit AreaIf the the duplex unit is not inserted correctly, paper jam may occur. Ensure th

Adjustment and Troubleshooting4-10Service Manual4.1.3 Printing a reportsThis product has the several sample patterns for maintenance. With the sample

Adjustment and Troubleshooting4-11Service Manual4.1.4 Periodic Defective ImageIf the delinquent image regularly occurs in the printed-paper, it is due

Adjustment and Troubleshooting4-12Service Manual4.1.5 Clearing LCD Error MessagesDisplay Meaning Suggested solutionsADC Error ADC Not Confirm ErrorTher

Precautions1-1Service ManualIn order to prevent accidents and to prevent damage to the equipment please read the precautions listedbelow carefully bef

Adjustment and Troubleshooting4-13Service ManualDisplay Meaning Suggested solutionsPaper Jam 2... Paper has jammed in the paper exit area.Remove the j

Adjustment and Troubleshooting4-14Service ManualDisplay Meaning Suggested solutionsPower Saver The printer is in power save mode. When data is receive

Adjustment and Troubleshooting4-15Service Manual4.2 Troubleshooting4.2.1 Procedure of Checking the SymptomsBefore attempting to repair the printer firs

Adjustment and Troubleshooting4-16Service Manual4.2.2 The cause and solution of image quality1) Vertical Black Line and BandDescription1. Straight thi

Adjustment and Troubleshooting4-17Service Manual2) Vertical White LineDescriptionWhite vertical voids in the image.

Adjustment and Troubleshooting4-18Service Manual3) Horizontal Black BandsDescriptionDark or blurry horizontal stripes occur in the printing periodical

Adjustment and Troubleshooting4-19Service Manual4) Black/White SpotDescription1. Dark or blurry spots occur periodically in the printing2. White spots

Adjustment and Troubleshooting4-20Service Manual5) Light ImageDescriptionThe printed image is light, with no ghost.

Adjustment and Troubleshooting4-21Service Manual6) Dark image or BlackDescriptionThe printed image is dark.

Adjustment and Troubleshooting4-22Service Manual7) Uneven DensityDescriptionPrint Density is uneven between left and right.

Precautions1-2Service Manual1.2 Caution for safety1.2.1 Toxic materialThis product contains toxic materials that could cause illness if ingested.(1)

Adjustment and Troubleshooting4-23Service Manual8) BackgroundDescriptionLight dark background appears in whole area of the printing.

Adjustment and Troubleshooting4-24Service Manual9) Ghost(1)DescriptionGhost occur at 94.4mm intervals of the OPC drum in the whole Printing

Adjustment and Troubleshooting4-25Service Manual10) Strain in the Face of the PageDescriptionThe background on the face of the printed page strained.

Adjustment and Troubleshooting4-26Service Manual11) Strains on Back of PageDescriptionThe back of the page is strained at 55.9 or 125.6 mm intervals.

Adjustment and Troubleshooting4-27Service Manual12) Blank Page Print out(1)DescriptionBlank page is printed.

Adjustment and Troubleshooting4-28Service Manual4.2.3 The cause and solution of the paper feeding1) Wrong Print PositionDescriptionPrinting begins at

Adjustment and Troubleshooting4-29Service Manual2) JAM 0Description1. Paper does not exit from the cassette.2. Jam-0 occurs when the paper feeds into

Adjustment and Troubleshooting4-30Service Manual3) JAM 1Description1. Paper is jammed in front of or inside the fuser.2. Paper is stuck in the exit r

Adjustment and Troubleshooting4-31Service ManualJAM 2Description1. Recording paper is jammed in front of or inside the fuser.2. Recording paper is st

Adjustment and Troubleshooting4-32Service Manual4) Duplex JAM 1DescriptionA Message ‘Duplex JAM 1’ is displayed in a LCD window.

Precautions1-3Service Manual1.2.3 Handling PrecautionsThe following instructions are for your own personal safety, to avoid injury and so as not to da

Adjustment and Troubleshooting4-33Service Manual5) Duplex JAM 0DescriptionA message ‘Duplex JAM 0’ is displayed in a LCD window.

Adjustment and Troubleshooting4-34Service Manual6) Multi-FeedingDescriptionMultiple sheets of paper are fed at once.

Adjustment and Troubleshooting4-35Service Manual7) Paper rolled in the fuserDescriptionPaper rolled around fuser rollers or ‘Concertina’ jam

Adjustment and Troubleshooting4-36Service Manual8) Paper rolled on the OPC DrumDescriptionPaper is rolled up in the OPC.

Adjustment and Troubleshooting4-37Service Manual4.2.4 The cause and solution of the malfunction1) Fuser ErrorDescriptionmessage “Engine Fuser Low Heat

Adjustment and Troubleshooting4-38Service Manual2) LSU Unit ErrorDescriptionmessage “Engine Hsyne Error” is displayed in a LCD panel.

Adjustment and Troubleshooting4-39Service Manual3) Paper Empty ErrorDescriptionThe paper lamp on the operator panel is on even when paper is loaded in

Adjustment and Troubleshooting4-40Service Manual4) Cover open ErrorDescriptionmessage “Colse Top Cover” is displayed in a LCD panel.The ERROR lamp is

Adjustment and Troubleshooting4-41Service Manual5) No power ErrorDescriptionWhen system power is turned on, all lamps on the operator panel do not com

ExplodedView and Parts list5-1Service ManualThumbnail ……………………………………… 5-25.1 Main ………………………………………… 5-45.2 Housing_Cover …………………………… 5-75.3 Top Cover