Dell 5130cn Service Manual Page 1

Dell 5130cn FinisherService Manual10 Jun 2009

viFinisher Service ManualVersion 2 2009.06.10Unpacking the FinisherThe finisher must be carried horizontally with three or more persons.Take extreme

6 – 31Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31

6 – 32Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.314.2 DRIVE ASSY TRANSThe torque of the DRIVE ASSY TRANS is transmi

6 – 33Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31

6 – 34Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.314.3 MOTOR ASSY EJECT DRIVEDuring sheet transfer from the X'

6 – 35Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31

6 – 36Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.314.4 MOTOR ASSY EJECT DRIVEDuring sheet ejection from the Compile

6 – 37Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31

6 – 38Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.314.5 MOTOR ASSY TAMPERThe torque of the MOTOR ASSY TAMPER is tran

6 – 39Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31

6 – 40Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.314.6 DRIVE ASSY STACKERThe torque of the DRIVE ASSY STACKER is tra

viiFinisher Service ManualVersion 2 2009.06.10

6 – 41Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31

Chapter 7 Wiring Diagrams and Signal InformationChapter 7 Wiring Diagrams and Signal Information CONTENTSFinisher Service ManualVersion 1 2009.03

7 - 1Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.311. Connection Wiring Diagram1.1 Symbols in the Gen

7 - 2Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.311.2 General Wiring DiagramPWBA MAIN A4 FINPL14.4.12

7 - 3Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.312. Interconnection Wiring Diagram of Parts2.1 Not

7 - 4Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31Denotes a connection between wires.I/L +24VDCDenote

7 - 5Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.312.2 Configuration of the Interconnection Wiring Di

7 - 6Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31BLANK PAGE

7 - 7Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31§ 1 DC POWER SUPPLY & SWITCHHARNESS ASSY IF A4

7 - 8Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31Signal line name DescriptionxDETECT_FIN xEXIT_SNR_F

viiiFinisher Service ManualVersion 3 2009.07.03Chapter 3 Removal and Replacement Procedures ...

7 - 9Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31§ 2 H-TRANSPORT, X' PORT & COMPILER TRAY9

7 - 10Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31Signal line name DescriptionHTU OPEN SNR Opening/c

7 - 11Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31§ 3 STACKERHARNESS ASSY SNR2 A4FINPL14.11.6HARNES

7 - 12Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31Signal line name DescriptionSTACK NO PAPER SNRPape

7 - 13Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31§ 4 STAPLERHARNESS ASSY SNR1 A4FINPL14.11.5HARNES

7 - 14Chapter 7 Wiring Diagrams and Signal InformationFinisher Service ManualVersion 1 2009.03.31Signal line name DescriptionSTAPLE CW(+)STAPLE CCW

Chapter 8 Printer SpecificationsChapter 8 Printer Specifications CONTENTSFinisher Service ManualVersion 1 2009.03.311. Configuration of Finisher

Chapter 8 Printer SpecificationsChapter 8 Printer Specifications CONTENTSFinisher Service ManualVersion 1 2009.03.31

8 – 1Chapter 8 Printer SpecificationsFinisher Service ManualVersion 2 2009.06.101. Configuration of Finisher1.1 Basic ConfigurationThe Finisher co

8 – 2Chapter 8 Printer SpecificationsFinisher Service ManualVersion 1 2009.03.312. Electrical Properties2.1 Power SupplyThe Finisher receives AC po

Chapter 3 Removal and Replacement Procedures (RRPs)Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTSFinisher Service ManualVersion 3 200

8 – 3Chapter 8 Printer SpecificationsFinisher Service ManualVersion 2 2009.06.103. Mechanical Properties3.1 Dimensions/Mass of Horizontal-Transport

8 – 4Chapter 8 Printer SpecificationsFinisher Service ManualVersion 1 2009.03.313.3 Installation RequirementsThe finisher requires the minimum inst

8 – 5Chapter 8 Printer SpecificationsFinisher Service ManualVersion 1 2009.03.314. Functions4.1 Stapling- Stapling Position: Front Corner- Maximum

8 – 6Chapter 8 Printer SpecificationsFinisher Service ManualVersion 1 2009.03.314.5 Stapling Position4.6 Processing SpeedThe processing speed of th

8 – 7Chapter 8 Printer SpecificationsFinisher Service ManualVersion 1 2009.03.315. Consumables5.1 Items of Consumables- Staple cartridge5.2 Consuma

8 – 8Chapter 8 Printer SpecificationsFinisher Service ManualVersion 1 2009.03.316. Operating Environment6.1 Ambient Temperature/HumidityThe ambient

8 – 9Chapter 8 Printer SpecificationsFinisher Service ManualVersion 1 2009.03.317. Safety/Environment Conditions7.1 Safety Standard- 100V systemUL6

Chapter 3 Removal and Replacement Procedures (RRPs)Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTSFinisher Service ManualVersion 3 200

3 - 1Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.311. Removal and Replacement Procedures (RRPs)1.1 B

3 - 2Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.101.2 General Notes - The string "(PL X.Y.Z)&q

3 - 3Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal FlowsThe components not connected with ar

3 - 4Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement FlowsThe components not connected wit

3 - 5Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Blank Page

Information in this document is subject to change without notice.2010 Dell Inc. All rights reserved.Reproduction in any manner whatsoever without the

3 - 6Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.032. Removal StepsRemoval 1 KIT TRAY STACKER (PL14.

3 - 7Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Blank Page

3 - 8Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal 2 KIT FINISHER ASSY (PL14.1.99)In the fol

3 - 9Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal 2 KIT FINISHER ASSY (PL14.1.99)3) Remove

3 - 10Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal 2 KIT FINISHER ASSY (PL14.1.99)5) Diseng

3 - 11Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal 2 KIT FINISHER ASSY (PL14.1.99)9) Remove

3 - 12Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Removal 3 TRANSPORT ASSY A4 (PL14.2.1)In the fol

3 - 13Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal 3 TRANSPORT ASSY A4 (PL14.2.1)6) Slide t

3 - 14Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal 4 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98)

3 - 15Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Blank Page

Version record Refer to the portion indicated by change bar in each section. Also refer to the reasons in table below. Version Issue date Note 1st

3 - 16Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Removal 5 COVER ASSY FRONT (PL14.3.5)In the foll

3 - 17Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Removal 5 COVER ASSY FRONT (PL14.3.5)4) Open the

3 - 18Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Removal 5 COVER ASSY FRONT (PL14.3.5)6) Remove t

3 - 19Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Removal 6 COVER FRONT (PL14.3.7)In the following

3 - 20Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Removal 7 HOLDER ASSY STAPLER A4 (PL14.8.19)In t

3 - 21Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Removal 8 BRACKET ASSY INTERLOCK (PL14.10.1)In t

3 - 22Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Removal 9 LVPS ASSY (PL14.10.10)Use a wrist stra

3 - 23Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Removal 9 LVPS ASSY (PL14.10.10)6) Disengage the

3 - 24Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Removal 10 COVER REAR (PL14.3.3)In the following

3 - 25Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Removal 11 PWBA MAIN A4FIN (PL14.4.12)Use a wris

Finisher Service ManualVersion 3 2009.07.031. About this manual...

3 - 26Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Removal 12 HOLDER CARTRIDGE (PL14.8.21)1) Open t

3 - 27Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Removal 13 COVER ASSY FRONT DOOR (PL14.3.6)1) Op

3 - 28Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.314. Replacement StepsReplacement 1 PWBA MAIN A4FI

3 - 29Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 2 COVER REAR (PL14.3.3)1) Replace th

3 - 30Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Replacement 3 LVPS ASSY (PL14.10.10)Use a wrist

3 - 31Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Replacement 3 LVPS ASSY (PL14.10.10)3) Replace t

3 - 32Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Replacement 4 BRACKET ASSY INTERLOCK (PL14.10.1)

3 - 33Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 5 HOLDER ASSY STAPLER A4 (PL14.8.19)

3 - 34Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Replacement 6 COVER FRONT (PL14.3.7)1) Mate the

3 - 35Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Blank Page

iFinisher Service ManualVersion 1 2009.03.31CautionsOperation contents of this document may be subject to modification without notice.This document

3 - 36Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Replacement 7 COVER ASSY FRONT (PL14.3.5)1) Repl

3 - 37Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Replacement 7 COVER ASSY FRONT (PL14.3.5)2) Repl

3 - 38Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 7 COVER ASSY FRONT (PL14.3.5)4) Repl

3 - 39Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 8 KIT CHUTE ASSY LOWER H-TRA (PL14.2

3 - 40Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Replacement 9 TRANSPORT ASSY A4 (PL14.2.1)1) Mat

3 - 41Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 9 TRANSPORT ASSY A4 (PL14.2.1)2) Ali

3 - 42Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 10 KIT FINISHER ASSY (PL14.1.99)When

3 - 43Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 10 KIT FINISHER ASSY (PL14.1.99)2) S

3 - 44Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 10 KIT FINISHER ASSY (PL14.1.99)6) I

3 - 45Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 10 KIT FINISHER ASSY (PL14.1.99)8) E

iiFinisher Service ManualVersion 1 2009.03.311. About this manual2. Marks giving cautionMaintenance operations requiring special cautions or additio

3 - 46Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 3 2009.07.03Replacement 11 KIT TRAY STACKER (PL14.1.98)When

3 - 47Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 1 2009.03.31Replacement 12 HOLDER CARTRIDGE (PL14.8.21)1) In

3 - 48Chapter 3 Removal and Replacement Procedures (RRPs)Finisher Service ManualVersion 2 2009.06.10Replacement 13 COVER ASSY FRONT DOOR (PL14.3.6)1

Chapter 4 Plug/Jack(P/J) Connector LocationsChapter 4 Plug/Jack(P/J) Connector Locations CONTENTSFinisher Service ManualVersion 1 2009.03.311. C

4 – 1Chapter 4 Plug/Jack(P/J) Connector LocationsFinisher Service ManualVersion 2 2009.06.101. Connector [P (plug) / J (jack)]1.1 List of P/JFini

4 – 2Chapter 4 Plug/Jack(P/J) Connector LocationsFinisher Service ManualVersion 1 2009.03.311.2 FINISHER P/J layout diagram

4 – 3Chapter 4 Plug/Jack(P/J) Connector LocationsFinisher Service ManualVersion 2 2009.06.10

4 – 4Chapter 4 Plug/Jack(P/J) Connector LocationsFinisher Service ManualVersion 2 2009.06.10

Chapter 6 Principles of OperationChapter 6 Principles of Operation CONTENTSFinisher Service ManualVersion 3 2009.07.031. Overview...

Chapter 6 Principles of OperationChapter 6 Principles of Operation CONTENTSFinisher Service ManualVersion 3 2009.07.03

iiiFinisher Service ManualVersion 2 2009.06.104. SafetyTo prevent possible accidents during maintenance operation, you should observe strictly the &

6 – 1Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.311. OverviewThe Finisher is a device that finishes the sheets eject

6 – 2Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.312. Paper Feeding2.1 Paper Path

6 – 3Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.312.2 Layout of Paper Path

6 – 4Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.312.3 Feeding in Horizontal Transport (H-TRA)The sheet coming in fr

6 – 5Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.102.4 Feeding in X' portThe sheet coming in from the H-TRA is

6 – 6Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.312.5 Feeding in Compile TrayWhile the GUIDE PAPER 240 (PL 14.5.38)

6 – 7Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.312.6 Ejection to Stacker TrayWhen the processing as stapling or ta

6 – 8Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.103. Functions of Major Functional Components3.1 H-TRA3.1.1 Major

6 – 9Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.103.2 X' port3.2.1 Major Components and Their Functions- COMPI

6 – 10Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.313.3 Compile Tray3.3.1 Major Components and Their Functions- SOLE

ivFinisher Service ManualVersion 1 2009.03.314.2 Driving unitsWhen servicing gears or other driving units, be sure to turn off the power switch and

6 – 11Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.10- COMPILE TRAY NO PAPER SENSOR (PL 14.8.13)Detects the presence o

6 – 12Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.103.3.2 Operations in Compile TrayIn the Compile Tray, the sheets

6 – 13Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.313.3.2.2 Offset StackingOffset stacking staggers the position whe

6 – 14Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.103.3.2.3 Sheet/Envelope Select Lever The Sheet/Envelope Select Le

6 – 15Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.10

6 – 16Chapter 6 Principles of OperationFinisher Service ManualVersion 3 2009.07.033.4 Stapler3.4.1 Major Components and Their Functions- Low Stapl

6 – 17Chapter 6 Principles of OperationFinisher Service ManualVersion 3 2009.07.03- Self Priming SensorA photo-interrupter type sensor for detectin

6 – 18Chapter 6 Principles of OperationFinisher Service ManualVersion 3 2009.07.03- Staple Home SensorA photo-interrupter type sensor for detecting

6 – 19Chapter 6 Principles of OperationFinisher Service ManualVersion 3 2009.07.03- Staple MotorA motor that drives the Stapler Head to execute sta

6 – 20Chapter 6 Principles of OperationFinisher Service ManualVersion 3 2009.07.03Blank Page

vFinisher Service ManualVersion 3 2009.07.034.3 Warning/caution labelsWarning labels and caution labels are attached to this finisher to prevent acc

6 – 21Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.313.4.2 StaplingThe sheets coming in from the X' port undergo

6 – 22Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.313.4.2.2 Stapling PositionThe staple is applied in the front corn

6 – 23Chapter 6 Principles of OperationFinisher Service ManualVersion 2 2009.06.103.5 Stacker TrayThe Stacker Tray holds the sheets ejected from th

6 – 24Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31- STACKER NO PAPER SENSOR (PL 14.9.10)A sensor for detecting that

6 – 25Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31

6 – 26Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31- SET CLAMP HOME SENSOR (PL 14.4.3)A sensor for detecting that th

6 – 27Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31- CLUTCH Z34 (PL 14.5.25)A clutch that transmits the torque from

6 – 28Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.313.6 Electrical3.6.1 Major Components and Their Functions- Switch

6 – 29Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.31Blank Page

6 – 30Chapter 6 Principles of OperationFinisher Service ManualVersion 1 2009.03.314. Torque Transmission Route4.1 MOTOR ASSY PM HTUThe torque of