Dell Latitude C640 Service Manual Page 1

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Dell Latitude C540/C640 Service Manual
Dell™ Latitude™ C540/C640 Service
Manual
Before You Begin
System Components
Hard Drive
Memory Modules, Mini PCI Card, and Modem
Keyboard
Display Assembly, Display Latch, and Hinge Covers
Palm Rest
Microprocessor Thermal Cooling Assembly
Microprocessor Module
Hybrid Cooling Fan
Reserve Battery
Flashing the BIOS
Speaker Assemblies
System Board
Battery and Module Bay Latches
Pin Assignments for I/O Connectors
Notes, Notices, and Cautions
NOTE: A NOTE indicates important information that helps you make better use
of your computer.
NOTICE: A NOTICE indicates either potential damage to hardware or loss of
data and tells you how to avoid the problem.
CAUTION: A CAUTION indicates a potential for property damage,
personal injury, or death.
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Summary of Contents

Page 1 - Notes, Notices, and Cautions

Dell Latitude C540/C640 Service ManualDell™ Latitude™ C540/C640 Service ManualBefore You BeginSystem ComponentsHard DriveMemory Modules, Mini PCI Card

Page 2

System Components: Dell Latitude C540/C640 Service Manual 1 display assembly 10 bottom case2 center control cover 11 memory module cover3 microprocess

Page 3 - Before You Begin

Hard Drive: Dell Latitude C540/C640 Service ManualBack to Contents Page Hard Drive Dell™ Latitude™ C540/C640 Service ManualRemoving the Hard Drive 1.

Page 4 - Recommended Tools

Hard Drive: Dell Latitude C540/C640 Service Manual 1 bottom of computer2 M3 x 5-mm screw3 hard drive door4. Lift the hard drive door until you hear a

Page 5 - Screw Identification

Hard Drive: Dell Latitude C540/C640 Service Manual3. Replace the M3 x 5-mm screw in the hard drive door. Back to Contents Page file:///F|/Service%20M

Page 6

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service ManualBack to Contents Page Memory Modules, Mini PCI Card, and Modem Dell™ L

Page 7

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service Manual 1 M2.5 x 12-mm screw (1)2 captive screws (2)Removing the Memory Modul

Page 8

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service ManualNOTICE: To prevent damage to the memory module connector, do not use t

Page 9 - System Components

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service ManualReplacing the Memory Modules 1. If you only have one memory module, i

Page 10

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service ManualNOTICE: Read "Preparing to Work Inside the Computer" before

Page 11 - Hard Drive

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service Manual1. Align the Mini PCI card with the socket at a 45-degree angle, and

Page 12 - Replacing the Hard Drive

Dell Latitude C540/C640 Service ManualTrademarks used in this text: Dell, the DELL logo, and Latitude are trademarks of Dell Computer Corporation.Othe

Page 13 - Back to Contents Page

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service Manual3. Pull straight up on the attached pull-tab to lift the modem out of

Page 14 - Memory Modules

Memory Modules, Mini PCI Card, and Modem: Dell Latitude C540/C640 Service Manual2. Align the modem with the screw holes on the system board and press

Page 15 - Removing the Memory Modules

Keyboard: Dell Latitude C540/C640 Service ManualBack to Contents Page Keyboard Dell™ Latitude™ C540/C640 Service ManualRemoving the Keyboard NOTICE: D

Page 16

Keyboard: Dell Latitude C540/C640 Service Manual 1 M2.5 x 12-mm screws (5)3. Turn the computer over and open the display. NOTICE: The keycaps on the

Page 17 - Mini PCI Card

Keyboard: Dell Latitude C540/C640 Service Manual 5. To release the keyboard from the palm rest, use a small, flat-blade screwdriver or plastic scribe

Page 18 - Replacing the Mini PCI Card

Keyboard: Dell Latitude C540/C640 Service Manual1 keyboard2 track stick3 blank key4 palm rest 6. Lift the keyboard straight up a

Page 19 - Removing the Modem

Keyboard: Dell Latitude C540/C640 Service Manual4 keyboard interface connector5 orientation label8. Remove the keyboard from the bottom case. Replaci

Page 20 - Replacing the Modem

Keyboard: Dell Latitude C540/C640 Service ManualBack to Contents Page file:///F|/Service%20Manuals/Dell/Latitude/c540-640/keyboard.htm (6 of 6) [2/28/

Page 21

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service ManualBack to Contents Page Display Assembly, Display Latch, and Hi

Page 22 - Keyboard

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service Manual 1 M2 x 3-mm screws (2)2 top cover3 center control cover4 M2.

Page 23

Before You Begin: Dell Latitude C540/C640 Service ManualBack to Contents Page Before You Begin Dell™ Latitude™ C540/C640 Service Manual Preparing to

Page 24

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service ManualNOTICE: When reconnecting the display-feed flex cable connect

Page 25

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service Manualremove it from the interface connector on the system board. 1

Page 26 - Replacing the Keyboard

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service Manual1 rubber screw covers (6)5 M2 x 4-mm screws (5)2 M2.5 x 5-mm

Page 27

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service ManualNOTICE: To avoid ESD, ground yourself by using a wrist ground

Page 28 - Hinge Covers

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service Manual 1 display panel connector2 top flex cable connector3 pull-ta

Page 29

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service Manual1. Reconnect the top flex cable connector to the display pan

Page 30

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service Manual 1 M1.7 x 3.5-mm screws (2)2 M2.5 x 5-mm screws (2)3 display

Page 31

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service ManualHinge CoversRemoving the Hinge Covers 1. Remove the display

Page 32 - Removing the Display Panel

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service ManualNOTE: The right plastic hinge cover label includes an "R

Page 33

Display Assembly, Display Latch, and Hinge Covers: Dell Latitude C540/C640 Service ManualBack to Contents Page file:///F|/Service%20Manuals/Dell/Latit

Page 34 - Replacing the Display Panel

Before You Begin: Dell Latitude C540/C640 Service Manual6. To avoid possible damage to the system board, wait 10 to 20 seconds and then disconnect an

Page 35 - Display Latch

Palm Rest: Dell Latitude C540/C640 Service ManualBack to Contents Page Palm Rest Dell™ Latitude™ C540/C640 Service ManualRemoving the Palm Rest NOTICE

Page 36 - Replacing the Display Latch

Palm Rest: Dell Latitude C540/C640 Service Manual 1 M2.5 x 12-mm screws (3)2 M2 x 3-mm screws (2)3 hard-drive bay door5. Remove the two M2 x 3-mm scr

Page 37

Palm Rest: Dell Latitude C540/C640 Service Manual 1 M2 x 3-mm screws (3)2 palm rest3 palm-rest flex cable4 bottom case5 interface connector for palm-r

Page 38 - 2 left hinge cover

Palm Rest: Dell Latitude C540/C640 Service Manual8. Starting at the back center of the palm rest, use your fingers to separate the palm rest from the

Page 39

Microprocessor Thermal Cooling Assembly: Dell Latitude C540/C640 Service ManualBack to Contents Page Microprocessor Thermal Cooling Assembly Dell™ Lat

Page 40 - Palm Rest

Microprocessor Thermal Cooling Assembly: Dell Latitude C540/C640 Service Manual 1 microprocessor thermal cooling assembly2 captive screws (4)3 right s

Page 41

Microprocessor Thermal Cooling Assembly: Dell Latitude C540/C640 Service ManualNOTICE: To ensure proper thermal operation, always install a new, compa

Page 42

Microprocessor Module: Dell Latitude C540/C640 Service ManualBack to Contents Page Microprocessor Module Dell™ Latitude™ C540/C640 Service ManualRemov

Page 43

Microprocessor Module: Dell Latitude C540/C640 Service Manual 1 screwdriver (perpendicular to microprocessor)2 pin-1 corner3 processor die (do not tou

Page 44 - Assembly

Microprocessor Module: Dell Latitude C540/C640 Service Manual3. Remove the microprocessor thermal cooling assembly. NOTICE: When removing the micropr

Page 45

Before You Begin: Dell Latitude C540/C640 Service ManualComputer Orientation 1 back2 right3 front4 left Screw Identi

Page 46

Microprocessor Module: Dell Latitude C540/C640 Service ManualNOTICE: Do not touch the processor dienear the edges of the microprocessor module (on the

Page 47 - Microprocessor Module

Hybrid Cooling Fan: Dell Latitude C540/C640 Service ManualBack to Contents Page Hybrid Cooling Fan Dell™ Latitude™ C540/C640 Service ManualRemoving th

Page 48

Hybrid Cooling Fan: Dell Latitude C540/C640 Service Manual 1 system-board interface connector5 M2 x 3-mm screw (1)2 fan power cable 6 M2.5 x 5-mm scre

Page 49

Hybrid Cooling Fan: Dell Latitude C540/C640 Service ManualBack to Contents Page file:///F|/Service%20Manuals/Dell/Latitude/c540-640/fan.htm (3 of 3) [

Page 50

Reserve Battery: Dell Latitude C540/C640 Service ManualBack to Contents Page Reserve Battery Dell™ Latitude™ C540/C640 Service ManualRemoving the Rese

Page 51 - Hybrid Cooling Fan

Reserve Battery: Dell Latitude C540/C640 Service Manual 1 reserve battery2 reserve battery tray3 reserve battery cable4 reserve battery connector on s

Page 52

Reserve Battery: Dell Latitude C540/C640 Service Manualsystem board and then route the battery cable through the opening in the EMI shield to the batt

Page 53

Flashing the BIOS: Dell Latitude C540/C640 Service ManualBack to Contents Page Flashing the BIOS Dell™ Latitude™ C540/C640 Service ManualTo update the

Page 54 - Reserve Battery

Speaker Assemblies: Dell Latitude C540/C640 Service ManualBack to Contents Page Speaker Assemblies Dell™ Latitude™ C540/C640 Service ManualRemoving th

Page 55

Speaker Assemblies: Dell Latitude C540/C640 Service Manual 1 right speaker2 palm-rest screw posts (2)3 bottom case holders (2)4 left speakerfile:///F|

Page 56

Before You Begin: Dell Latitude C540/C640 Service Manual NOTICE: When reinstalling a screw, you must use a screw of the correct diameter and length. E

Page 57 - Flashing the BIOS

Speaker Assemblies: Dell Latitude C540/C640 Service Manual file:///F|/Service%20Manuals/Dell/Latitude/c540-640/speakers.htm (3 of 5) [2/28/2004 7:57:5

Page 58 - Speaker Assemblies

Speaker Assemblies: Dell Latitude C540/C640 Service Manual1 antenna cable 7 antenna cable2 speaker interface cable 8 right speaker holder3 in-line con

Page 59

Speaker Assemblies: Dell Latitude C540/C640 Service Manual(toward the speaker grill on the side of the computer) when the speaker assembly is installe

Page 60

System Board: Dell Latitude C540/C640 Service ManualBack to Contents Page System Board Dell™ Latitude™ C540/C640 Service ManualRemoving the System Boa

Page 61

System Board: Dell Latitude C540/C640 Service Manual 1 fan guard2 M2.5 x 5-mm screws (9)10. Turn the computer over and remove the M2.5 x 5-mm screw,

Page 62

System Board: Dell Latitude C540/C640 Service Manual 1 M2.5 x. 5-mm screw (1)2 audio connector locations; pull outward here11. Remove the speaker ass

Page 63 - System Board

System Board: Dell Latitude C540/C640 Service Manual2. Install the replacement system board: a. Insert the external microphone and headphone connect

Page 64

Battery and Module Bay Latches: Dell Latitude C540/C640 Service ManualBack to Contents Page Battery and Module Bay Latches Dell™ Latitude™ C540/C640 S

Page 65 - Replacing the System Board

Battery and Module Bay Latches: Dell Latitude C540/C640 Service Manual 1 bumps (2 per latch) 5 latch release buttons (2)2 slider 6 snap tabs (2 per la

Page 66

Battery and Module Bay Latches: Dell Latitude C540/C640 Service Manualwith the two bumps is facing the back of the case, and that the side with the we

Page 67

Before You Begin: Dell Latitude C540/C640 Service ManualModem to System Board:(2 each) Keyboard toBottom Case:(5 each) Hinges to Bottom Case:(5 each)

Page 68

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service ManualBack to Contents Page Pin Assignments for I/O Connectors Dell™ Latitude™ C54

Page 69

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual Pin Signal Pin Signal1 DCD 6 DSR2 RXDA 7 RTS3 TXDA 8 CTS4 DTR 9 RI5 GND

Page 70 - Serial Connector

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual1 STRB#/5V 11 BUSY/MTR#2 PD0/INDEX# 12 PE/WDATA#3 PD1/TRK0# 13 SLCT/WGATE#4

Page 71 - Parallel Connector

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual6 GND 14 VSYNC7 GND 15 CLK_DDC28 GND PS/2 Connector Pin Signal1 DAT_KBD2

Page 72 - Video Connector

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual S-VideoPin Signal1 GND2 GND3 DLUMA-L4 DCRMA-LComposite VideoPin Signal5 NC6

Page 73 - S-Video TV-Out Connector

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual Pin Signal Pin Signal1 STRB#/5V 101 VGA_GRN2 PD0 102 GND3 PD1 103 VGA_RED4

Page 74 - Docking Connector

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual18 QPCIEN# 118 SPERR#19 S1.6M_EN# 119 SLOCK#20 DFDD/LPT# 120 SSTOP#21 GND 12

Page 75

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual45 DOCK_+DC_IN 145 SRDATA#46 DOCK_+DC_IN 146 SINDEX#47 DOCK_+DC_IN 147 GND48

Page 76

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual72 GND 172 SAD1573 INIT# 173 SAD1674 SLCT_IN# 174 SC/BE1#75 BUSY 175 CD/BE2#

Page 77

Pin Assignments for I/O Connectors: Dell Latitude C540/C640 Service Manual99 NC 199 NC100 NC 200 GNDBack to Contents Page file:///F|/Service%20Manuals

Page 78

Before You Begin: Dell Latitude C540/C640 Service ManualDisplay Latch:(2 each) (2 each) Palm Rest toBottom Case:(3 each) (5 each) Hybrid Cooling Fan:(

Page 79 - 100 NC 200 GND

System Components: Dell Latitude C540/C640 Service ManualBack to Contents Page System Components Dell™ Latitude™ C540/C640 Service ManualNOTICE: Only

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