Dell OptiPlex GX200 Service Manual

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Dell™OptiPlex™GX200ServiceManual
Small Form-Factor Chassis Removing and Replacing Parts
Low-Profile Chassis Removing and Replacing Parts
Midsize Chassis Removing and Replacing Parts
Mini Tower Chassis Removing and Replacing Parts
Notes, Notices, and Cautions
Throughout this guide, blocks of text may be accompanied by an icon and printed in bold type or in italic type. These blocks are notes, notices,
and cautions, and they are used as follows:
Information in this document is subject to change without notice.
©2000 Dell Computer Corporation. All rights reserved.
Reproduction in any manner whatsoever without the written permission of Dell Computer Corporation is strictly forbidden.
Trademarks used in this text: Dell and OptiPlex are trademarks of Dell Computer Corporation.
Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. Dell Computer Corporation
disclaims any proprietary interest in trademarks and trade names other than its own.
Initial release: 18 April 2000
Last revised: 31 Jul 2000
NOTE: A NOTE indicates important information that helps you make better use of your system.
NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem.
CAUTION: A CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
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Summary of Contents

Page 1 - Notes, Notices, and Cautions

Dell™OptiPlex™GX200ServiceManual Small Form-Factor Chassis — Removing and Replacing Parts Low-Profile Chassis — Removing and Replacing Parts Mi

Page 2 - Systems Service Manual

Note the routing of the DC power cables underneath the tabs in the chassis as you remove them from the system board and drives. It is important to rou

Page 3 - Internal Views

Figure 16. PCI/ISA Riser Board (Optional) To remove the riser board, perform the following steps. 1. Remove the expansion-card cage. 2. Remove the ex

Page 4

System Board Jumpers Figure 18 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figur

Page 5

Table 1. System-Board Jumper Settings System Board Labels Table 2 lists the labels for connectors and sockets on your system board, and it gives a bri

Page 6

Expansion-Card Removal To remove an expansion card, perform the following steps: 1. Remove the computer cover. 2. If necessary, disconnect any cables

Page 7

3. Insert the expansion card into the expansion-card connector. If the expansion card is full-length, insert the front end of the card into the corr

Page 8

 Microprocessor/Cooling Fan/Heat Sink Assembly Figure 24. Microprocessor/Cooling Fan/Heat Sink Assembly To replace a microprocessor, perform the foll

Page 9

6. Unpack the new microprocessor package. If any of the pins on the new microprocessor appear to be bent, return the microprocessor package. NOTICE:

Page 10 - Riser Boards

To remove the system battery, perform the following steps: 1. If possible, enter System Setup and print the System Setup screens. 2. Remove the syst

Page 11 - System Board Components

4. Push evenly on both sides of the system board as you slide and lock it into position (do not twist the system board). 5. Reconnect all cables to t

Page 12

Back to Contents Page Low-Profile Chassis — RemovingandReplacingParts:Dell™OptiPlex™GX200Systems Service Manual Overview This section provides

Page 13 - Expansion Cards

Back to Contents Page Midsize Chassis — Removing and Replacing Parts: Dell™OptiPlex™GX200SystemService Manual Overview This section provides proce

Page 14

Computer Cover Figure 1. Computer Cover Removal To remove the computer cover, perform the following steps: 1. Turn off your computer and peripherals,

Page 15

2. Restart the system. 3. Enter System Setup. To do this, press <F2> when F2=Setup appears in the upper-right corner of the screen. If the op

Page 16

To remove a 5.25-inch front-panel insert, perform the following steps: 1. Hold the bezel with the front facing you. 2. From the front of the top co

Page 17 - System Battery

To remove the control panel, perform the following steps: 1. Remove the hard-disk drive cage. 2. Disconnect the control panel cable from the PANEL c

Page 18 - System Board

2. Disconnect the DC power and data cables from the back of the drive. 3. Squeeze the retaining tabs that extend from each side of the drive bracket

Page 19

4. Slide the drive into the chosen bay of the bracket, orienting it so that the connectors on the back of the drive face the back of the chassis—and t

Page 20 - Service Manual

NOTICE: You must match the colored strip on the EIDE cable with pin 1 on the IDE1 connector to avoid possible damage to your system. Pin 1 is indicate

Page 21 - Computer Cover

To remove the system power supply, perform the following steps: 1. Rotate the system power supply. 2. Disconnect the power cables from all drives.

Page 22 - Front-Panel Inserts

System Board Jumpers Figure 15 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figur

Page 23 - Control Panel

Internal Views Figure 1 shows a top view of the low-profile chassis to help you orient yourself when you work inside the computer. Figure 1. Low-Profi

Page 24

Expansion Cards The system accommodates up to six expansion cards, including up to five 32-bit PCI expansion cards and one 32-bit AGP card. (See Figur

Page 25

5. Grasp the card by its outside corners, and ease it out of its connector. 6. If you are removing the card permanently, install a metal filler brac

Page 26

5. When the card is firmly seated in the connector, secure the card's mounting bracket to the chassis with the screw you removed in step 3. 6.

Page 27 - System Power Supply

To reinstall a RIMM, perform the following steps: 1. Locate the plastic securing clips at each end of the socket (see Figure 22). 2. Press the clip

Page 28

4. Remove the metal retaining clip that secures the heat sink assembly to the microprocessor package by gently pushing down on the folded part of the

Page 29

securing the microprocessor package. Figure 26. Microprocessor Package Installation 9. Unpack the heat sink included in the replacement kit. NOTICE:

Page 30

1. If possible, enter System Setup and print the System Setup screens. 2. Remove the computer cover. 3. Remove the system battery by carefully pryin

Page 31

7. Reinstall all components on the system board by performing steps 2 through 8 of the removal process in reverse. 8. Replace the computer cover. 9.

Page 32

Back to Contents Page Mini Tower Chassis — RemovingandReplacingParts:Dell™OptiPlex™GX200Systems Service Manual Overview This section provides p

Page 33

Internal Views Figure 1 shows a side view of the mini tower chassis computer to help orient you when you work inside the computer. Figure 1. Mini Towe

Page 34

To remove the low-profile chassis computer cover, perform the following steps: 1. Press in on the two securing buttons until the cover is free to swi

Page 35

To remove the mini tower computer cover, perform the following steps: 1. Face the back of the computer and slide the upper half of the padlock ring t

Page 36

5. While in System Setup, perform the following steps to configure the system if it has an LS-120 SuperDisk drive: a. Set Diskette Drive A and Disket

Page 37

To remove the eject, power, and reset buttons, perform the following steps: 1. Lay the front bezel on a flat work surface, with the back of the bezel

Page 38

To remove the control panel, perform the following steps: 1. Disconnect the control panel cable from the control panel connector on the system board

Page 39

1. Remove the control panel from the front panel. 2. Disconnectthechassisintrusionswitchcablefromthecontrolpanel (see Figure 9). Note the

Page 40

When you replace the 3.5-inch diskette drive, be sure that the two hooks on the right side of the bracket engage the mounting holes in the side of the

Page 41 - Front Bezel

Figure 14. New Drive Insertion NOTICE: You must match the colored strip on the cable with pin 1 on the drive's interface connector to avoid possi

Page 42

To remove a hard-disk drive from the mini tower's internal hard-disk drive bracket, perform the following steps. 1. If you are replacing a hard-d

Page 43 - Chassis Intrusion Switch

NOTICE: To avoid possibly damaging the drive by ESD, ground yourself by touching an unpainted metal surface on the back of the computer. NOTICE: When

Page 44

NOTICE: You must match the blue connector on the interface cable to the IDE1 connector on the system board to avoid possible damage to your system. 9

Page 45

5. While in System Setup, perform the following steps to configure the system if it has an LS-120 SuperDisk drive: a. Set Diskette Drive A and Disket

Page 46

6. Lowerthepowersupplydownandawayfromthecomputer. Expansion-Card Cage To remove the expansion-card cage, perform the following steps: 1.

Page 47

Figure 23. Mini Tower Chassis PCI/ISA Riser Board To remove a riser board, perform the following steps. NOTICE: To avoid possibly damaging expansion c

Page 48

System Board Jumpers Figure 25 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figur

Page 49

Jumpers are small blocks on a circuit board with two or more pins emerging from them. Plastic plugs containing a wire fit down over the pins. The wire

Page 50

Expansion Cards Each GX200 chassis can accommodate 32-bit PCI expansion cards and 16-bit and 8-bit ISA expansion cards, depending on the installed ris

Page 51

 To install an expansion card, perform the following steps: 1. Prepare the expansion card for installation, and remove the computer cover. See the

Page 52

Figure 29. RIMM Removal To reinstall a RIMM, perform the following steps: 1. Locate the plastic securing clips at each end of the socket (see Figure

Page 53

4. Remove the metal retaining clip that secures the heat sink assembly to the microprocessor package by gently pushing down on the folded part of the

Page 54

7. Unpack the new microprocessor package. If any of the pins on the new microprocessor appear to be bent, return the microprocessor package. NOTICE:

Page 55

To remove the system battery, perform the following steps: 1. If possible, enter System Setup and print the System Setup screens. 2. Rotate the powe

Page 56

Control Panel Figure 7. Control Panel Removal To remove the control panel in the low-profile chassis, perform the following steps: 1. Disconnect the

Page 57

1. Remove the RIMMs and the microprocessor/airflow shroud/heat sink assembly, and install them on the replacement board. 2. Set the jumpers on the n

Page 58

Back to Contents Page Small Form-Factor Chassis — RemovingandReplacingParts:Dell™OptiPlex™GX200Systems Service Manual Overview This section p

Page 59

Internal Views Figure 1 shows a top view of the chassis to help you orient yourself when you work inside the computer. Figure 1. Orientation View Figu

Page 60

To remove the computer cover, perform the following steps: 1. Press in to retract the padlock ring into the cover to open (see Figure 3). 2. Pressi

Page 61

5. While in System Setup, perform the following steps to configure the system if it has an LS-120 SuperDisk drive: a. Set Diskette Drive A and Disket

Page 62

3. Disconnect the control panel cable from the control panel connector on the system board (see "System Board Labels" for the location of t

Page 63

Preliminary Steps You must remove the drive shelf before removing the 3.5-inch diskette drive, the CD-ROM drive, the hard-disk drive, the control pane

Page 64 - Eject and Power Buttons

1. If you are replacing a hard-disk drive that contains data you want to keep, make a backup copy of your files before you continue this procedure. 2

Page 65

3. If not already done, remove the drive bracket from the chassis. 4. Attach the new hard-disk drive to the bracket with the four screws you removed

Page 66

1. Press down on the release latch on the top left side of the 3.5-inch diskette drive. The 3.5-inch diskette drive will pop up slightly when the lat

Page 67

Drives Figure 9. Drive Locations  3.5-Inch Diskette Drive To remove the 3.5-inch diskette drive assembly from the drive shelf, perform the following

Page 68

Check all cable connections. Fold cables out of the way to provide airflow for the fan and cooling vents. 3. Replace the computer cover; reconnect yo

Page 69

To remove the expansion-card cage from the chassis, perform the following steps: 1. Remove the computer cover. 2. Examine the cables connected to ex

Page 70

System Board Jumpers Figure 21 shows the location of the jumpers on the system board. Table 1 lists the system board jumpers and their settings. Figur

Page 71 - Riser Board

Jumpers are small blocks on a circuit board with two or more pins emerging from them. Plastic plugs containing a wire fit down over the pins. The wire

Page 72

Expansion Cards The small form-factor GX200 chassis can accommodate up to two half-length 32-bit PCI expansion cards. Figure 22 shows an example of a

Page 73

To install an expansion card, perform the following steps: 1. Prepare the expansion card for installation, and remove the computer cover. See the do

Page 74

To reinstall a RIMM, perform the following steps: 1. Locate the plastic securing clips at each end of the socket (see Figure 26). 2. Press the clip

Page 75

1. Remove the computer cover. 2. Disconnect the cooling fan power cable from its system board connector. 3. Remove the metal retaining clip that secu

Page 76

NOTICE: Do not reuse the old heat sink assembly when you replace the microprocessor package. Using the old heat sink assembly can cause the microproce

Page 77

To remove the system board, perform the following steps: 1. Disconnect all cables from their connectors at the back of the computer. 2. Remove the d

Page 78

2. Loosen the captive screw securing the hard-disk drive/bracket to the bottom of the chassis. 3. Grasp the drive/bracket, and pivot it upward from t

Page 79

NOTICE: You must attach the blue connector on the EIDE interface cable to the IDE1 connector on the system board to avoid possible damage to your syst

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