Dell Multifunction Laser Printer 5535dn Service Manual Page 330
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- Table of contents
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4-10 Service Manual
7. Remove the harness (E) from the duplex drive motor assembly.
Replacement Warning: When replacing the duplex drive motor assembly, ensure that all harnesses are
properly re-routed.
Replacement Note: Ensure the belt is replaced properly.
Duplex input sensor assembly removal
1. Remove the media tray.
2. Gently place the printer on its left or right side.
3. Disconnect the connection (A) from the duplex input sensor assembly.
4. Remove the two screws (B) securing the duplex input sensor assembly to the machine.
5. Remove the duplex input sensor assembly.
Duplex guide assembly, front removal
1. Remove the media tray.
2. Gently place the printer on its left or right side.
3. Detach the front left duplex guide spring (A) from the duplex guide assembly, front.
E
D
BA
- 1
- 1
- Table of contents 3
- Laser notice 15
- Avvertenze sui prodotti laser 15
- Avisos sobre el láser 16
- Declaração sobre Laser 16
- Laserinformatie 16
- Lasermeddelelse 16
- Laserilmoitus 17
- Huomautus laserlaitteesta 17
- Laser-notis 17
- Laser-melding 17
- Avís sobre el Làser 18
- Service Manual 20
- Lithium warning 21
- Safety information 21
- Consignes de sécurité 21
- Norme di sicurezza 21
- Sicherheitshinweise 22
- Pautas de Seguridad 22
- Informações de Segurança 22
- Informació de Seguretat 23
- Conventions 24
- 1. General information 25
- Printer overview 26
- 1-4 Service Manual 28
- 1-6 Service Manual 30
- Tools required for service 31
- Acronyms 32
- 2. Diagnostic information 33
- Power-on Reset sequence 34
- User attendance messages 35
- 2-4 Service Manual 36
- 2-6 Service Manual 38
- to clear the 39
- 2-8 Service Manual 40
- 2-10 Service Manual 42
- Error code table 43
- 2-12 Service Manual 44
- 2-14 Service Manual 46
- 2-16 Service Manual 48
- 2-18 Service Manual 50
- 2-20 Service Manual 52
- 2-22 Service Manual 54
- 2-24 Service Manual 56
- 2-26 Service Manual 58
- 2-28 Service Manual 60
- 2-30 Service Manual 62
- 2-32 Service Manual 64
- 2-34 Service Manual 66
- 2-36 Service Manual 68
- 2-38 Service Manual 70
- 2-40 Service Manual 72
- 2-42 Service Manual 74
- 2-44 Service Manual 76
- 2-46 Service Manual 78
- 2-48 Service Manual 80
- 2-50 Service Manual 82
- 2-52 Service Manual 84
- 2-54 Service Manual 86
- 2-56 Service Manual 88
- 2-58 Service Manual 90
- 2-60 Service Manual 92
- Output expander 93
- 2-62 Service Manual 94
- The sensor (right tamper HP) 95
- 2-64 Service Manual 96
- 2-66 Service Manual 98
- 2-68 Service Manual 100
- 2-70 Service Manual 102
- 2-72 Service Manual 104
- 2-74 Service Manual 106
- 2-76 Service Manual 108
- 2-78 Service Manual 110
- 2-80 Service Manual 112
- 2-82 Service Manual 114
- 2-84 Service Manual 116
- 2-86 Service Manual 118
- 2-88 Service Manual 120
- 2-90 Service Manual 122
- 2-92 Service Manual 124
- 2-94 Service Manual 126
- 2-96 Service Manual 128
- 2-98 Service Manual 130
- 2-100 Service Manual 132
- 2-102 Service Manual 134
- 2-104 Service Manual 136
- 2-106 Service Manual 138
- Service checks 139
- 2-108 Service Manual 140
- 2-110 Service Manual 142
- 2-112 Service Manual 144
- 2-114 Service Manual 146
- 2-116 Service Manual 148
- 2-118 Service Manual 150
- 2-120 Service Manual 152
- 2-122 Service Manual 154
- 2-124 Service Manual 156
- 2-126 Service Manual 158
- 2-128 Service Manual 160
- 2-130 Service Manual 162
- 2-132 Service Manual 164
- 2-134 Service Manual 166
- 2-136 Service Manual 168
- 2-138 Service Manual 170
- 2-140 Service Manual 172
- 2-142 Service Manual 174
- 2-144 Service Manual 176
- 2-146 Service Manual 178
- 2-148 Service Manual 180
- 2-150 Service Manual 182
- Image quality trouble 183
- Image Quality 184
- 2-154 Service Manual 186
- Blank print (no print) 186
- 2-156 Service Manual 188
- Solid black 188
- Leading edge 189
- Trailing edge 189
- 2-158 Service Manual 190
- 2-160 Service Manual 192
- 2-162 Service Manual 194
- Partial lack 194
- 2-164 Service Manual 196
- After image 197
- 2-166 Service Manual 198
- Background (fog) 198
- 2-168 Service Manual 200
- Media damage 200
- 2-170 Service Manual 202
- 2-172 Service Manual 204
- 2-174 Service Manual 206
- Spots (using flatbed scanner) 206
- 2-176 Service Manual 208
- Skew (using ADF) 208
- Media damage (using ADF) 209
- Network service check 210
- 2-180 Service Manual 212
- 3. Diagnostic aids 213
- Understanding the home screen 214
- Sample touch screen 216
- Other touch-screen buttons 217
- 3-6 Service Manual 218
- Accessing service menus 219
- Diagnostics Menu 220
- 3-10 Service Manual 222
- Registration (printer) 223
- PRINT TESTS 224
- Input source tests 225
- Printing Quality Pages 225
- HARDWARE TESTS 226
- DUPLEX TESTS 228
- 3-18 Service Manual 230
- Duplex Feed 1 230
- Duplex Feed 2 230
- INPUT TRAY TESTS 231
- OUTPUT BIN TESTS 232
- BASE SENSOR TEST 232
- DEVICE TESTS 233
- PRINTER SETUP 234
- EP SETUP 236
- EVENT LOG 237
- SCANNER TESTS 239
- Entering Configuration Menu 240
- Available menus 240
- Maintenance Counter Value 241
- Reset Maintenance Counter 241
- USB Scan to Local 242
- Print Quality Pages 242
- SIZE SENSING 243
- Panel Menus 244
- PPDS Emulation 244
- Factory Defaults 245
- Energy Conserve 245
- Min Copy Memory 246
- NumPad Job Assist 246
- Format Fax Storage 246
- Fax Storage Location 246
- ADF Edge Erase 246
- FB Edge Erase 247
- Scanner Manual Registration 247
- Disable Scanner 248
- Paper Prompts 248
- Envelope Prompts 248
- Action for Prompts 249
- Jobs On Disk 250
- Disk Encryption 250
- Wipe Disk 251
- Font Sharpening 251
- Require Standby 251
- LES Applications 252
- Key Repeat Initial Delay 252
- Key Repeat Rate 252
- Wiper Message 252
- Clear Custom Status 252
- Exit Configuration Menu 253
- Printer configurations 254
- Printer theory 255
- Functions of main components 256
- Rear media guide 257
- Side guide 257
- Wear strips 257
- Media tray assembly 258
- Detection of media size 259
- Pick arm assembly 259
- Switch (media size) 259
- Sensor (media empty) 259
- Multi-purpose feeder (MPF) 260
- (MPF media empty) 261
- 3-50 Service Manual 262
- Registration 263
- Transfer 264
- Polygon printhead assembly 265
- 3-54 Service Manual 266
- Fuser components 267
- Type 1 fuser unit assembly 269
- Type 2 fuser unit assembly 269
- 3-58 Service Manual 270
- Sensor (standard bin full) 270
- Main drive motor assembly 270
- Redrive motor assembly 271
- Printhead control 273
- Fuser control 273
- 3-62 Service Manual 274
- Fuser warm-up 274
- Drum Surface 275
- 3-66 Service Manual 278
- Cleaning 278
- Auto density sensing 279
- Platen registration point 280
- Carriage 280
- Sensor (scanner HP) 280
- 3-70 Service Manual 282
- Duplex document 282
- Feed motor 283
- Transport motor 283
- Pick roll 283
- Exit roll assembly 283
- Diagnostic aids 3-73 285
- 3-74 Service Manual 286
- Rear media tray guide 287
- Lockable back restraint 287
- Media end guide 287
- Auto size finger actuator 287
- 3-76 Service Manual 288
- Media level sensing 288
- Pick motor 288
- Sensor A & B 288
- Sensor (pass-thru) 288
- Diagnostic aids 3-77 289
- 3-78 Service Manual 290
- Media transport path 290
- Sensor (media low) 293
- 3-82 Service Manual 294
- Sensor (duplex input) 294
- Duplex drive motor assembly 294
- Paper jams 295
- 3-84 Service Manual 296
- 202 paper jam 297
- 230–239 paper jams 297
- 3-86 Service Manual 298
- 240–245 paper jams 299
- 3-88 Service Manual 300
- 250 paper jam 300
- 260 paper jam 300
- 270–279 paper jams 301
- 28X staple jams 301
- 3-90 Service Manual 302
- 290–294 paper jams 303
- 3-92 Service Manual 304
- Adjusting skew 305
- 3-94 Service Manual 306
- Diagnostic aids 3-95 307
- 3-96 Service Manual 308
- Media squareness check 310
- Diagnostic aids 3-99 311
- 3-100 Service Manual 312
- • L2-L1 = ___ 313
- • R2-R1 = ___ 313
- • T2-T1 = ___ 313
- • B2-B1 = ___ 313
- 3-102 Service Manual 314
- 3-104 Service Manual 316
- Security Reset Jumper 317
- 3-106 Service Manual 318
- Printer skew specifications 319
- 3-108 Service Manual 320
- Print Registration 320
- Print Position Error 320
- 4. Repair information 321
- Adjustments 322
- Nutdriver or 323
- Allen wrench 323
- Fuser solenoid adjustment 324
- Gap adjustment 324
- Removal procedures 325
- Charge roll assembly removal 326
- Duplex assembly removal 327
- Duplex cooling fan removal 328
- 4-10 Service Manual 330
- Repair information 4-11 331
- Media turn guide removal 332
- Repair information 4-13 333
- Main cooling fan removal 334
- Fuser unit assembly removal 335
- 4-16 Service Manual 336
- HVPS card assembly removal 337
- Inner deflector removal 337
- Option drive shaft removal 338
- Repair information 4-19 339
- 3. Remove the spring 339
- 4-20 Service Manual 340
- Alignment assembly removal 341
- 4-22 Service Manual 342
- Media out actuator removal 343
- Media support removal 343
- MPF cam gear removal 344
- 4-26 Service Manual 346
- Repair information 4-27 347
- 4. Remove the metal cover 347
- 4-28 Service Manual 348
- Pick arm assembly removal 349
- 4-30 Service Manual 350
- Pick roll assembly removal 351
- 4-32 Service Manual 352
- Printhead assembly removal 354
- Door assembly, rear removal 356
- Repair information 4-37 357
- 4-38 Service Manual 358
- Repair information 4-39 359
- 3. Remove the metal cover 359
- 4-40 Service Manual 360
- Sensor (media low) removal 361
- Sensor (media empty) removal 361
- Sensor (toner empty) removal 361
- Sensor (input) removal 362
- Repair information 4-43 363
- 4-44 Service Manual 364
- 4-46 Service Manual 366
- LVPS card assembly removal 367
- 4-48 Service Manual 368
- Access door removal 369
- System card assembly removal 370
- 4-52 Service Manual 372
- Hard drive removal 373
- 4-54 Service Manual 374
- Fax card assembly removal 375
- 4-56 Service Manual 376
- 4-58 Service Manual 378
- Transfer deflector removal 379
- Redrive assembly removal 380
- Repair information 4-61 381
- ADF separator roll removal 382
- Repair information 4-63 383
- 3. Remove the access cover 383
- ADF cover, front removal 384
- ADF cover, rear removal 385
- 4-66 Service Manual 386
- ADF controller card removal 387
- ADF platen cushion removal 388
- 4-70 Service Manual 390
- 4-72 Service Manual 392
- ADF turn guide removal 393
- 4-74 Service Manual 394
- Repair information 4-75 395
- 4-76 Service Manual 396
- 4-78 Service Manual 398
- 4-80 Service Manual 400
- 4-82 Service Manual 402
- 4-84 Service Manual 404
- ADF left hinge removal 406
- ADF right hinge removal 407
- 4-88 Service Manual 408
- 4-90 Service Manual 410
- Scanner CCD assembly removal 411
- 4-92 Service Manual 412
- 4-94 Service Manual 414
- • System card assembly 414
- • Scanner unit assembly 414
- Repair information 4-95 415
- 4-96 Service Manual 416
- Repair information 4-97 417
- 1. Open the MPF tray door 417
- 4-98 Service Manual 418
- 4-100 Service Manual 420
- 4-102 Service Manual 422
- 4-104 Service Manual 424
- Repair information 4-105 425
- 4-106 Service Manual 426
- 4-108 Service Manual 428
- 4-110 Service Manual 430
- 4-112 Service Manual 432
- Repair information 4-113 433
- 4-114 Service Manual 434
- 4-116 Service Manual 436
- 4-118 Service Manual 438
- Repair information 4-119 439
- 4-120 Service Manual 440
- Repair information 4-121 441
- 2. Open the front door 441
- 4-122 Service Manual 442
- Cover, rear lower removal 445
- 4-126 Service Manual 446
- Repair information 4-127 447
- 4-128 Service Manual 448
- 4-130 Service Manual 450
- Repair information 4-131 451
- 4-132 Service Manual 452
- Scanner cover, rear removal 453
- 4-134 Service Manual 454
- Repair information 4-135 455
- 4-136 Service Manual 456
- 4-138 Service Manual 458
- 4-140 Service Manual 460
- 4-142 Service Manual 462
- 4-144 Service Manual 464
- Carriage belt removal 465
- 4-146 Service Manual 466
- 4-148 Service Manual 468
- Scanner cooling fan removal 469
- 4-150 Service Manual 470
- Repair information 4-151 471
- 4-152 Service Manual 472
- LVPS cooling fan 474
- Repair information 4-155 475
- Option removals 476
- Repair information 4-157 477
- 4-158 Service Manual 478
- Repair information 4-159 479
- 4-160 Service Manual 480
- Repair information 4-161 481
- 4-162 Service Manual 482
- Repair information 4-163 483
- 4-164 Service Manual 484
- Repair information 4-165 485
- 4-166 Service Manual 486
- 4-168 Service Manual 488
- Repair information 4-169 489
- 4-170 Service Manual 490
- Repair information 4-171 491
- 4-172 Service Manual 492
- Repair information 4-173 493
- 4-174 Service Manual 494
- 4-176 Service Manual 496
- 4-178 Service Manual 498
- 4-180 Service Manual 500
- 4-182 Service Manual 502
- Repair information 4-183 503
- 4-184 Service Manual 504
- Repair information 4-185 505
- Media size actuator removal 506
- 4-188 Service Manual 508
- Repair information 4-189 509
- 4-190 Service Manual 510
- Repair information 4-191 511
- 4-192 Service Manual 512
- 4-194 Service Manual 514
- 4-196 Service Manual 516
- 4-198 Service Manual 518
- Repair information 4-199 519
- Repair information 4-201 521
- 4-202 Service Manual 522
- 4-204 Service Manual 524
- Repair information 4-205 525
- 4-206 Service Manual 526
- 4-208 Service Manual 528
- 4-210 Service Manual 530
- Repair information 4-211 531
- 4-212 Service Manual 532
- 4-214 Service Manual 534
- 4-216 Service Manual 536
- 4-218 Service Manual 538
- 4-220 Service Manual 540
- 4-222 Service Manual 542
- 4-224 Service Manual 544
- 4-226 Service Manual 546
- 4-228 Service Manual 548
- Repair information 4-229 549
- 4-230 Service Manual 550
- Repair information 4-231 551
- 4-232 Service Manual 552
- 4-234 Service Manual 554
- Repair information 4-235 555
- 4-236 Service Manual 556
- 4-238 Service Manual 558
- Repair information 4-239 559
- 4-240 Service Manual 560
- 4-242 Service Manual 562
- 4-244 Service Manual 564
- Repair information 4-245 565
- 4-246 Service Manual 566
- Repair information 4-247 567
- 4-248 Service Manual 568
- 4-250 Service Manual 570
- 4-252 Service Manual 572
- 5. Connector locations 573
- 5-2 Service Manual 574
- 6. Preventive maintenance 575
- Scheduled maintenance 576
- Maintaining the printer 576
- Cleaning the scanner glass 577
- 6-4 Service Manual 578
- 9. Close the scanner cover 578
- 7. Parts catalog 579
- 7-2 Service Manual 580
- Assembly 2: Covers 1 (X658) 582
- Assembly 3: Covers 2 (X658) 584
- 7-8 Service Manual 586
- 7-10 Service Manual 588
- 7-14 Service Manual 592
- 7-16 Service Manual 594
- 7-18 Service Manual 596
- 7-20 Service Manual 598
- Assembly 10: Flatbed scanner 599
- 7-22 Service Manual 600
- Assembly 12: ADF covers 602
- Assembly 12: ADF covers 603
- 7-26 Service Manual 604
- Assembly 14: ADF electronics 606
- Assembly 14: ADF electronics 607
- 7-30 Service Manual 608
- X654, and X656) 610
- 7-38 Service Manual 616
- 7-40 Service Manual 618
- 7-42 Service Manual 620
- 7-44 Service Manual 622
- 7-46 Service Manual 624
- 7-48 Service Manual 626
- 7-50 Service Manual 628
- 7-52 Service Manual 630
- 7-54 Service Manual 632
- Assembly 29: Envelope feeder 636
- Assembly 30: Miscellaneous 638
- Assembly 31: Power cords 640
- 7-64 Service Manual 642
- I-2 Service Manual 644
- I-4 Service Manual 646
- Part number index 647
- , 7-33, 7-35 648
- , 7-33, 7-35, 7-37 651
- I-10 Service Manual 652
- I-12 Service Manual 654
- Print defects guide 655
- System Card Assembly 656
- MFP SCANNER/ADF 657
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