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Multifunction Laser Printer 5535dn
Service Manual
Dell Multifunction Laser Printer 5535dn Service Manual Page 486
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4-166
Service Manual
Note:
The left side anti-tip assembly will come
off when removing the HCIT cover, left.
1. Remove the HCIT cover, left. See
“High capacity input tray (HCIT) cover,
left removal” on page 4-164
.
1
...
485
486
487
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657
1
1
Table of contents
3
Laser notice
15
Avvertenze sui prodotti laser
15
Avisos sobre el láser
16
Declaração sobre Laser
16
Laserinformatie
16
Lasermeddelelse
16
Laserilmoitus
17
Huomautus laserlaitteesta
17
Laser-notis
17
Laser-melding
17
Avís sobre el Làser
18
Service Manual
20
Lithium warning
21
Safety information
21
Consignes de sécurité
21
Norme di sicurezza
21
Sicherheitshinweise
22
Pautas de Seguridad
22
Informações de Segurança
22
Informació de Seguretat
23
Conventions
24
1. General information
25
Printer overview
26
1-4 Service Manual
28
1-6 Service Manual
30
Tools required for service
31
Acronyms
32
2. Diagnostic information
33
Power-on Reset sequence
34
User attendance messages
35
2-4 Service Manual
36
2-6 Service Manual
38
to clear the
39
2-8 Service Manual
40
2-10 Service Manual
42
Error code table
43
2-12 Service Manual
44
2-14 Service Manual
46
2-16 Service Manual
48
2-18 Service Manual
50
2-20 Service Manual
52
2-22 Service Manual
54
2-24 Service Manual
56
2-26 Service Manual
58
2-28 Service Manual
60
2-30 Service Manual
62
2-32 Service Manual
64
2-34 Service Manual
66
2-36 Service Manual
68
2-38 Service Manual
70
2-40 Service Manual
72
2-42 Service Manual
74
2-44 Service Manual
76
2-46 Service Manual
78
2-48 Service Manual
80
2-50 Service Manual
82
2-52 Service Manual
84
2-54 Service Manual
86
2-56 Service Manual
88
2-58 Service Manual
90
2-60 Service Manual
92
Output expander
93
2-62 Service Manual
94
The sensor (right tamper HP)
95
2-64 Service Manual
96
2-66 Service Manual
98
2-68 Service Manual
100
2-70 Service Manual
102
2-72 Service Manual
104
2-74 Service Manual
106
2-76 Service Manual
108
2-78 Service Manual
110
2-80 Service Manual
112
2-82 Service Manual
114
2-84 Service Manual
116
2-86 Service Manual
118
2-88 Service Manual
120
2-90 Service Manual
122
2-92 Service Manual
124
2-94 Service Manual
126
2-96 Service Manual
128
2-98 Service Manual
130
2-100 Service Manual
132
2-102 Service Manual
134
2-104 Service Manual
136
2-106 Service Manual
138
Service checks
139
2-108 Service Manual
140
2-110 Service Manual
142
2-112 Service Manual
144
2-114 Service Manual
146
2-116 Service Manual
148
2-118 Service Manual
150
2-120 Service Manual
152
2-122 Service Manual
154
2-124 Service Manual
156
2-126 Service Manual
158
2-128 Service Manual
160
2-130 Service Manual
162
2-132 Service Manual
164
2-134 Service Manual
166
2-136 Service Manual
168
2-138 Service Manual
170
2-140 Service Manual
172
2-142 Service Manual
174
2-144 Service Manual
176
2-146 Service Manual
178
2-148 Service Manual
180
2-150 Service Manual
182
Image quality trouble
183
Image Quality
184
2-154 Service Manual
186
Blank print (no print)
186
2-156 Service Manual
188
Solid black
188
Leading edge
189
Trailing edge
189
2-158 Service Manual
190
2-160 Service Manual
192
2-162 Service Manual
194
Partial lack
194
2-164 Service Manual
196
After image
197
2-166 Service Manual
198
Background (fog)
198
2-168 Service Manual
200
Media damage
200
2-170 Service Manual
202
2-172 Service Manual
204
2-174 Service Manual
206
Spots (using flatbed scanner)
206
2-176 Service Manual
208
Skew (using ADF)
208
Media damage (using ADF)
209
Network service check
210
2-180 Service Manual
212
3. Diagnostic aids
213
Understanding the home screen
214
Sample touch screen
216
Other touch-screen buttons
217
3-6 Service Manual
218
Accessing service menus
219
Diagnostics Menu
220
3-10 Service Manual
222
Registration (printer)
223
PRINT TESTS
224
Input source tests
225
Printing Quality Pages
225
HARDWARE TESTS
226
DUPLEX TESTS
228
3-18 Service Manual
230
Duplex Feed 1
230
Duplex Feed 2
230
INPUT TRAY TESTS
231
OUTPUT BIN TESTS
232
BASE SENSOR TEST
232
DEVICE TESTS
233
PRINTER SETUP
234
EP SETUP
236
EVENT LOG
237
SCANNER TESTS
239
Entering Configuration Menu
240
Available menus
240
Maintenance Counter Value
241
Reset Maintenance Counter
241
USB Scan to Local
242
Print Quality Pages
242
SIZE SENSING
243
Panel Menus
244
PPDS Emulation
244
Factory Defaults
245
Energy Conserve
245
Min Copy Memory
246
NumPad Job Assist
246
Format Fax Storage
246
Fax Storage Location
246
ADF Edge Erase
246
FB Edge Erase
247
Scanner Manual Registration
247
Disable Scanner
248
Paper Prompts
248
Envelope Prompts
248
Action for Prompts
249
Jobs On Disk
250
Disk Encryption
250
Wipe Disk
251
Font Sharpening
251
Require Standby
251
LES Applications
252
Key Repeat Initial Delay
252
Key Repeat Rate
252
Wiper Message
252
Clear Custom Status
252
Exit Configuration Menu
253
Printer configurations
254
Printer theory
255
Functions of main components
256
Rear media guide
257
Side guide
257
Wear strips
257
Media tray assembly
258
Detection of media size
259
Pick arm assembly
259
Switch (media size)
259
Sensor (media empty)
259
Multi-purpose feeder (MPF)
260
(MPF media empty)
261
3-50 Service Manual
262
Registration
263
Transfer
264
Polygon printhead assembly
265
3-54 Service Manual
266
Fuser components
267
Type 1 fuser unit assembly
269
Type 2 fuser unit assembly
269
3-58 Service Manual
270
Sensor (standard bin full)
270
Main drive motor assembly
270
Redrive motor assembly
271
Printhead control
273
Fuser control
273
3-62 Service Manual
274
Fuser warm-up
274
Drum Surface
275
3-66 Service Manual
278
Cleaning
278
Auto density sensing
279
Platen registration point
280
Carriage
280
Sensor (scanner HP)
280
3-70 Service Manual
282
Duplex document
282
Feed motor
283
Transport motor
283
Pick roll
283
Exit roll assembly
283
Diagnostic aids 3-73
285
3-74 Service Manual
286
Rear media tray guide
287
Lockable back restraint
287
Media end guide
287
Auto size finger actuator
287
3-76 Service Manual
288
Media level sensing
288
Pick motor
288
Sensor A & B
288
Sensor (pass-thru)
288
Diagnostic aids 3-77
289
3-78 Service Manual
290
Media transport path
290
Sensor (media low)
293
3-82 Service Manual
294
Sensor (duplex input)
294
Duplex drive motor assembly
294
Paper jams
295
3-84 Service Manual
296
202 paper jam
297
230–239 paper jams
297
3-86 Service Manual
298
240–245 paper jams
299
3-88 Service Manual
300
250 paper jam
300
260 paper jam
300
270–279 paper jams
301
28X staple jams
301
3-90 Service Manual
302
290–294 paper jams
303
3-92 Service Manual
304
Adjusting skew
305
3-94 Service Manual
306
Diagnostic aids 3-95
307
3-96 Service Manual
308
Media squareness check
310
Diagnostic aids 3-99
311
3-100 Service Manual
312
• L2-L1 = ___
313
• R2-R1 = ___
313
• T2-T1 = ___
313
• B2-B1 = ___
313
3-102 Service Manual
314
3-104 Service Manual
316
Security Reset Jumper
317
3-106 Service Manual
318
Printer skew specifications
319
3-108 Service Manual
320
Print Registration
320
Print Position Error
320
4. Repair information
321
Adjustments
322
Nutdriver or
323
Allen wrench
323
Fuser solenoid adjustment
324
Gap adjustment
324
Removal procedures
325
Charge roll assembly removal
326
Duplex assembly removal
327
Duplex cooling fan removal
328
4-10 Service Manual
330
Repair information 4-11
331
Media turn guide removal
332
Repair information 4-13
333
Main cooling fan removal
334
Fuser unit assembly removal
335
4-16 Service Manual
336
HVPS card assembly removal
337
Inner deflector removal
337
Option drive shaft removal
338
Repair information 4-19
339
3. Remove the spring
339
4-20 Service Manual
340
Alignment assembly removal
341
4-22 Service Manual
342
Media out actuator removal
343
Media support removal
343
MPF cam gear removal
344
4-26 Service Manual
346
Repair information 4-27
347
4. Remove the metal cover
347
4-28 Service Manual
348
Pick arm assembly removal
349
4-30 Service Manual
350
Pick roll assembly removal
351
4-32 Service Manual
352
Printhead assembly removal
354
Door assembly, rear removal
356
Repair information 4-37
357
4-38 Service Manual
358
Repair information 4-39
359
3. Remove the metal cover
359
4-40 Service Manual
360
Sensor (media low) removal
361
Sensor (media empty) removal
361
Sensor (toner empty) removal
361
Sensor (input) removal
362
Repair information 4-43
363
4-44 Service Manual
364
4-46 Service Manual
366
LVPS card assembly removal
367
4-48 Service Manual
368
Access door removal
369
System card assembly removal
370
4-52 Service Manual
372
Hard drive removal
373
4-54 Service Manual
374
Fax card assembly removal
375
4-56 Service Manual
376
4-58 Service Manual
378
Transfer deflector removal
379
Redrive assembly removal
380
Repair information 4-61
381
ADF separator roll removal
382
Repair information 4-63
383
3. Remove the access cover
383
ADF cover, front removal
384
ADF cover, rear removal
385
4-66 Service Manual
386
ADF controller card removal
387
ADF platen cushion removal
388
4-70 Service Manual
390
4-72 Service Manual
392
ADF turn guide removal
393
4-74 Service Manual
394
Repair information 4-75
395
4-76 Service Manual
396
4-78 Service Manual
398
4-80 Service Manual
400
4-82 Service Manual
402
4-84 Service Manual
404
ADF left hinge removal
406
ADF right hinge removal
407
4-88 Service Manual
408
4-90 Service Manual
410
Scanner CCD assembly removal
411
4-92 Service Manual
412
4-94 Service Manual
414
• System card assembly
414
• Scanner unit assembly
414
Repair information 4-95
415
4-96 Service Manual
416
Repair information 4-97
417
1. Open the MPF tray door
417
4-98 Service Manual
418
4-100 Service Manual
420
4-102 Service Manual
422
4-104 Service Manual
424
Repair information 4-105
425
4-106 Service Manual
426
4-108 Service Manual
428
4-110 Service Manual
430
4-112 Service Manual
432
Repair information 4-113
433
4-114 Service Manual
434
4-116 Service Manual
436
4-118 Service Manual
438
Repair information 4-119
439
4-120 Service Manual
440
Repair information 4-121
441
2. Open the front door
441
4-122 Service Manual
442
Cover, rear lower removal
445
4-126 Service Manual
446
Repair information 4-127
447
4-128 Service Manual
448
4-130 Service Manual
450
Repair information 4-131
451
4-132 Service Manual
452
Scanner cover, rear removal
453
4-134 Service Manual
454
Repair information 4-135
455
4-136 Service Manual
456
4-138 Service Manual
458
4-140 Service Manual
460
4-142 Service Manual
462
4-144 Service Manual
464
Carriage belt removal
465
4-146 Service Manual
466
4-148 Service Manual
468
Scanner cooling fan removal
469
4-150 Service Manual
470
Repair information 4-151
471
4-152 Service Manual
472
LVPS cooling fan
474
Repair information 4-155
475
Option removals
476
Repair information 4-157
477
4-158 Service Manual
478
Repair information 4-159
479
4-160 Service Manual
480
Repair information 4-161
481
4-162 Service Manual
482
Repair information 4-163
483
4-164 Service Manual
484
Repair information 4-165
485
4-166 Service Manual
486
4-168 Service Manual
488
Repair information 4-169
489
4-170 Service Manual
490
Repair information 4-171
491
4-172 Service Manual
492
Repair information 4-173
493
4-174 Service Manual
494
4-176 Service Manual
496
4-178 Service Manual
498
4-180 Service Manual
500
4-182 Service Manual
502
Repair information 4-183
503
4-184 Service Manual
504
Repair information 4-185
505
Media size actuator removal
506
4-188 Service Manual
508
Repair information 4-189
509
4-190 Service Manual
510
Repair information 4-191
511
4-192 Service Manual
512
4-194 Service Manual
514
4-196 Service Manual
516
4-198 Service Manual
518
Repair information 4-199
519
Repair information 4-201
521
4-202 Service Manual
522
4-204 Service Manual
524
Repair information 4-205
525
4-206 Service Manual
526
4-208 Service Manual
528
4-210 Service Manual
530
Repair information 4-211
531
4-212 Service Manual
532
4-214 Service Manual
534
4-216 Service Manual
536
4-218 Service Manual
538
4-220 Service Manual
540
4-222 Service Manual
542
4-224 Service Manual
544
4-226 Service Manual
546
4-228 Service Manual
548
Repair information 4-229
549
4-230 Service Manual
550
Repair information 4-231
551
4-232 Service Manual
552
4-234 Service Manual
554
Repair information 4-235
555
4-236 Service Manual
556
4-238 Service Manual
558
Repair information 4-239
559
4-240 Service Manual
560
4-242 Service Manual
562
4-244 Service Manual
564
Repair information 4-245
565
4-246 Service Manual
566
Repair information 4-247
567
4-248 Service Manual
568
4-250 Service Manual
570
4-252 Service Manual
572
5. Connector locations
573
5-2 Service Manual
574
6. Preventive maintenance
575
Scheduled maintenance
576
Maintaining the printer
576
Cleaning the scanner glass
577
6-4 Service Manual
578
9. Close the scanner cover
578
7. Parts catalog
579
7-2 Service Manual
580
Assembly 2: Covers 1 (X658)
582
Assembly 3: Covers 2 (X658)
584
7-8 Service Manual
586
7-10 Service Manual
588
7-14 Service Manual
592
7-16 Service Manual
594
7-18 Service Manual
596
7-20 Service Manual
598
Assembly 10: Flatbed scanner
599
7-22 Service Manual
600
Assembly 12: ADF covers
602
Assembly 12: ADF covers
603
7-26 Service Manual
604
Assembly 14: ADF electronics
606
Assembly 14: ADF electronics
607
7-30 Service Manual
608
X654, and X656)
610
7-38 Service Manual
616
7-40 Service Manual
618
7-42 Service Manual
620
7-44 Service Manual
622
7-46 Service Manual
624
7-48 Service Manual
626
7-50 Service Manual
628
7-52 Service Manual
630
7-54 Service Manual
632
Assembly 29: Envelope feeder
636
Assembly 30: Miscellaneous
638
Assembly 31: Power cords
640
7-64 Service Manual
642
I-2 Service Manual
644
I-4 Service Manual
646
Part number index
647
, 7-33, 7-35
648
, 7-33, 7-35, 7-37
651
I-10 Service Manual
652
I-12 Service Manual
654
Print defects guide
655
System Card Assembly
656
MFP SCANNER/ADF
657
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